有機浸滲劑
- 分類：浸滲劑
- 發布時間：2022-01-12 09:04:49
- 訪問量：0
五，有機含浸液T88、T90Organic Impregnation Liquid T88, T90
1、含浸液規格、型號Impregnation liquid specifications and models：
|
型號/model |
包裝規格/Packaging Specifications |
性能特點/Performance characteristics |
對照歐美牌號/Compare European and American brands |
|
T88 |
20kg/桶 |
易清洗型，90℃熱水固化，浸滲能耗較低，可生物降解， hot water curing, low energy consumption for impregnation, biodegradable,It is suitable for workpieces with high surface precision requirements. Working temperature -55℃- +175℃ |
Resinol88C |
|
T90 |
20kg/桶 |
標準型，90℃熱水固化，適合粉未冶金鑄件， Standard type, 90℃ hot water curing, suitable for powder metallurgy castings,Working temperature -55℃ - +200℃. It is widely used in China and has good stability. |
Resinol90C |
浸透液質量檢驗方法Leachate quality inspection method:
a、用玻璃試管盛1/3管膠放入90℃熱水中，在15分種內固化為合格Use a glass test tube to hold 1/3 of the glue and put it in hot water at 90°C, and cure it to pass within 15 minutes.：
b、用玻璃試管盛3/1管膠放入70℃熱水中，在25分種內不固化則穩定性合格Use a glass test tube to hold 3/1 of the glue and put it in hot water at 70°C. If it does not cure within 25 minutes, the stability is qualified.。
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熱水固化浸滲劑Hot water curing impregnant |
T88 |
T90 |
|
外觀Exterior |
透明至琥珀色液體（熒光）Clear to amber liquid (fluorescent) |
透明至琥珀色液體（熒光）Clear to amber liquid (fluorescent) |
|
粘度Viscosity（mpa.s） |
約15 |
約18 |
|
密度Density（g/cm2） |
1.02 |
1.05 |
|
閃點 Flash point(℃) |
>92 |
>93 |
|
表面張力 Surface Tension(dyn/cm) |
約15 |
約35 |
|
工作溫度 Operating temperature(℃) |
-55～+175 |
-55～+200 |
|
浸滲合格率Impregnation pass rate |
>98% |
>98% |
|
90℃熱水固化時間90℃ hot water curing time |
20 分種 |
20分種 |
|
固化后硬度(索式D)Hardness after curing (Soxhlet D) |
>62 |
>62 |
|
適用鑄件空隙孔經Applicable to casting void hole diameter(mm) |
<0.1 |
<0.1 |
|
特點Features |
易清洗型Easy to clean |
標準型Standard |
|
保質期Shelf life(<25℃) |
大于1年more than 1 year |
大于1年more than 1 year |
|
耐壓性能Pressure resistance |
可承受壓力至工件爆裂值Can withstand pressure to workpiece burst value |
可承受壓力至工件爆裂值Can withstand pressure to workpiece burst value |
|
使用年限Use period |
大于工件使用年限Exceeds the working life of the workpiece |
大于工件使用年限Exceeds the working life of the workpiece |
固化后的耐化學介質和耐溶劑性能表(節選)Chemical resistance and solvent resistance table after curing (excerpt)
滲透密膠耐化學性和耐介質性能很好.Penetrating sealant has good chemical resistance and medium resistance.
以下部分舉例了一些工業液體,并判斷了密封劑承受所列液體時表現出的相對能力.The following sections provide examples of some industrial fluids and judge the relative ability of sealants to withstand the listed fluids.
√=表明密封劑是優良可靠的 x=建議不使用此產品
◎=建議做測試 %=在低濃度下有耐性
|
液體liquid |
性能performance |
液體liquid |
性能performance |
液體liquid |
性能performance |
|
燃料油 |
√ |
硫酸蒸汽 |
√ |
制動液 |
√ |
|
乙二醇 |
√ |
硫酸 |
% |
丙酮 |
√ |
|
高氯酸鉀 |
√ |
工業苯 |
√ |
過氧化氫 |
√ |
|
已醇 |
√ |
加氯水 |
√ |
草酸 |
√ |
|
氫氟酸 |
x |
鹽酸 |
◎ |
王水 |
x |
|
氯化氫 |
√ |
二氧化硫 |
√ |
氧氣 |
√ |
|
水液壓機液體 |
√ |
潤滑油 |
√ |
渦輪液體 |
√ |
|
干洗溶劑油 |
√ |
普通酒精 |
√ |
灰氫液體 |
√ |
如需了解其他介質和含浸液的關系,歡迎致電本公司技術部.If you want to know the relationship between other media and impregnating liquid, please call the technical department of our company.
|
液體liquid |
溫度temperature |
初始硬度保有率(%)Initial hardness retention rate (%) |
||
|
|
|
300h |
700h |
100h |
|
汽油 |
87℃ |
86 |
86 |
86 |
|
機油 |
87℃ |
103 |
104 |
102 |
|
水/乙二醇(50%/50%) |
87℃ |
96 |
93 |
92 |
|
制動液 |
87℃ |
77 |
73 |
76 |
|
水 |
87℃ |
89 |
93 |
96 |
|
硫酸(10%) |
22℃ |
95 |
97 |
98 |
3、有機浸滲的優點
A、操作簡單，效率高，45分種可完成一個浸滲流程，工件合格率98%以上。
B、100%反應固化不收縮，固化物堅韌耐老化，耐化學介質優良，可密封1.5um的超細微孔。
C、容易清洗，不影響工作表面精度，不腐蝕金屬，對操作人員及環境無害。
D、粉未冶金件燒結后即浸滲，可使刀具受力均勻，加工速度加快、刀具壽命大幅度延長。
E、鑄件在電鍍，噴漆前浸滲，可延長零件壽命，并使表面處理質量優良。
F、浸滲每噸工件消耗約4公斤的膠液，
G、與無機硅酸鹽及合成樹指成本較低，雖然無機硅酸鹽及合成樹指的材料費只是熱固化浸滲劑的幾分之一，但統合比較報廢鑄件成本，能源消耗，因極大提高效率而節省的工作時成本，用熱固化浸滲工藝將使成本大大降低。
4、性能機理
◆固化機理
T88、T90借助升高溫度來引發單體的聚合反應，形成一種熱固性塑料，借此填充孔隙。
◆基本性能
◆成分:T88、T90主要由甲基丙烯酸脂類單體的混合物組成。
5、貯存
◆放置于8-28℃的陰涼干燥處，原包裝內密封貯存期大于1年。
◆包裝規格:20kg/桶，為了防止污染，不可將使用過的浸滲劑或其他材料倒入原包裝內。
6、注意事項：
◆這種密封劑觸及眼睛有刺激作用，一旦觸及眼睛應立即用水清洗并作醫療處理，
◆長期接觸需配戴橡膠手套。
3. The advantages of organic infiltration
A. The operation is simple and the efficiency is high. An infiltration process can be completed in 45 minutes, and the qualified rate of the workpiece is over 98%.
B. 100% reaction curing does not shrink, the cured product is tough and anti-aging, excellent in chemical resistance, and can seal ultra-fine pores of 1.5um.
C. It is easy to clean, does not affect the accuracy of the working surface, does not corrode metals, and is harmless to operators and the environment.
D. The powder metallurgical parts are infiltrated after sintering, so that the tool can be uniformly stressed, the processing speed is accelerated, and the tool life is greatly prolonged.
E. The castings are impregnated before electroplating and painting, which can prolong the life of the parts and make the surface treatment quality excellent.
F. Infiltration consumes about 4 kg of glue per ton of workpiece,
G. Compared with inorganic silicate and synthetic tree finger, the cost is lower. Although the material cost of inorganic silicate and synthetic tree finger is only a fraction of that of heat-curing infiltrating agent, the cost of scrap castings and energy consumption are compared with each other. Greatly improve the efficiency and save the cost of work, and the thermal curing impregnation process will greatly reduce the cost.
4. Performance mechanism
◆Curing mechanism
T88, T90 use an elevated temperature to initiate the polymerization of the monomers to form a thermoset, thereby filling the pores.
◆Basic performance
◆Ingredients: T88 and T90 are mainly composed of a mixture of methacrylate monomers.
5. Storage
◆Place it in a cool and dry place at 8-28℃, the storage period in the original package is more than 1 year.
◆Packing specification: 20kg/drum, in order to prevent pollution, do not pour the used impregnating agent or other materials into the original packaging.
6. Notes:
◆This sealant is irritating when it touches the eyes. Once it touches the eyes, immediately wash with water and take medical treatment.
◆For long-term contact, wear rubber gloves.
7、下表對水玻璃浸滲技術和有機熱固化浸滲技術進行了統合性能比較The table compares the integrated performance of water glass infiltration technology and organic thermal curing infiltration technology：
|
|
水玻璃無機鹽浸滲技術 |
有機熱固化浸技術 |
|
固化原理 |
物理反應，脫水干燥 |
化學反應，加熱固化 |
|
粘度 |
粘度較高，不能密封0.1mm以下的微孔 |
粘度低,可密封1.5μm的微孔 |
|
成分均勻性 |
粘度易變化，需不斷攪拌以防成份分離， |
成分均一，不含溶劑，穩定性好 |
|
化學性質 |
PH=1，堿性，腐蝕零件 |
PH=6接近中性，不腐蝕零件 |
|
浸滲合格率 |
多次浸滲80% |
一次浸滲98%以上 |
|
固化后收縮率 |
脫水30-40% |
有機浸滲劑100%固化 |
|
生產效率 |
需要兩次以上浸滲，自然固化24-48小時， |
一次浸滲，因化時間為20分種 |
|
清洗 |
難于清洗，形成表面殘留，影響零件外形 |
易清洗，不影響零件外形尺寸 |
|
固化后的物理性能 |
無機鹽，很脆，沖擊振動，過程中易脫落造成滲漏 |
具有柔韌性（與零件同壽命） |
|
固化后耐介質性能 |
濕度、酸堿等會引發變質 |
耐化學介質性能優良 |
|
耐溫性能 |
能耐同溫 |
連續工作耐溫200℃左右 |
|
六，有機浸滲推廣應用前景及效益The Prospect and Benefit of the Promotion and Application of Organic Impregnation |
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1、推廣應用前景及效益預測Promotion and application prospect and benefit forecast： This technology is an effective measure to solve the leakage of castings. It is mainly used for non-ferrous metals and powder metallurgy products (mainly aluminum alloys). It has obvious effects on improving the qualification rate of castings and reducing production costs. A customer mainly produces aluminum casting brake valves for automobile brake systems. Efficient and reliable microporous sealing is of great significance to prevent leakage of valve body covers and reduce traffic accidents.
The above does not include labor-hour cost savings due to greatly shortening the process time and improving production efficiency. Compared with the cost of inorganic silicate and synthetic resin, although the material cost of inorganic silicate and synthetic resin is only a fraction of that of heat-curing infiltrating agent, the cost and energy consumption of scrap castings are comprehensively compared because they greatly improve efficiency. The cost of man-hours is saved, and the cost of thermal curing impregnation will be greatly reduced, and the quality of the workpiece will be greatly improved. |
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本司將致力于不斷的改進產品生產工藝和品質，并且不斷的發展新的產品去保持市場的競爭能力。正朝著現代企業的方向與時間一同前進。以“真誠、務實、優質、高效”為企業宗旨，竭誠為各界人士服務。
The company will continue to improve the production process and quality of products, and continue to develop new products to maintain market competitiveness. Is moving in the direction of the modern enterprise with time. "Sincere, pragmatic, high quality, efficient" for the purpose of the enterprise, dedicated to serve people from all walks of life.
頭尾
? 2022 臺州亨旭浸滲設備有限公司 Taizhou Hengxu Infiltration Equipment Co.,Ltd. 浙ICP備2022002778號 網站建設：中企動力 臺州